• +971 6 52 37 157
  • info@sahil-alkhaleej.com
  • P.O. Box: 150773, Sharjah UAE
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PLC Panel Design, Manufacturing & Integration

1.Core PLC Panel Capabilities

We deliver industrial-grade PLC control panels for automation applications across industries with specialization in:

  • Custom PLC Enclosures (IP65, NEMA 4X)
  • Motor Control Centers (MCCs)
  • Process Control Panels
  • Safety Instrumented Systems (SIL 2/3)
  • Remote I/O Panels
2. Proprietary PLC Panel Technologies

A) Advanced Panel Features

Component

Our Implementation

Key Benefits

Modular Backplanes

Tool-less card replacement

50% faster maintenance

Intelligent Power Distribution

Current-monitored branches

Fault pre-detection

Thermal Management

CFD-optimized airflow

20°C lower operating temp

Cyber-Secure Design

Hardware firewalls, USB lockdown

IEC 62443 compliant

B) Industry-Specific Solutions

  • Food & Beverage: Stainless steel (SS316), Washdown
  • Oil & Gas: Explosion-proof (ATEX Zone 1)
  • Pharma: GMP-compliant documentation
  • Mining: Corrosion-resistant (IP66)
3. Unique Differentiators
  1. Virtual Commissioning Ready
  • Pre-loaded PLC programs
  • Simulated I/O testing
  • AR-assisted installation
  1. Smart Panel Diagnostics
  • QR-coded components
  • Wireless health monitoring
  • Predictive maintenance alerts
  1. Hybrid Power Architecture
  • 24VDC/120VAC/480VAC integration
  • UPS with automatic bypass
  • Solar-ready configurations
4. Manufacturing Process

Our 9-Step Quality Assurance:

  1. Concept Design (Functional requirements)
  2. 3D Thermal Simulation (Ansys Fluent)
  3. Laser-Cut Enclosures (±0.5mm tolerance)
  4. Robot-Assisted Wiring (CAD-to-wire automation)
  5. Hi-Pot Testing (2000V AC for 1 minute)
  6. Vibration Testing (5g @ 10-150Hz)
  7. Burn-In Testing (72-hour continuous)
  8. Cybersecurity Hardening (Firmware verification)
  9. As-Built Documentation (Full traceability)
5. Technology Partnerships
  • PLCs: Siemens S7-1500, Allen-Bradley ControlLogix
  • HMI: Weintek, Red Lion
  • Networking: Phoenix Contact FL Switch, Moxa
  • Safety: Pilz PNOZ, Banner Safety Controllers
6. Performance Specifications
  • Short Circuit Rating: 65kA withstand
  • Operating Temp: -30°C to +60°C
  • MTBF: >150,000 hours
  • Wireless Range: LoRaWAN up to 10km

Ready to automate with precision-engineered PLC panels?
[Contact our control panel team] for:
✓ Free panel layout review
✓ Migration assessment from relay logic
✓ Energy efficiency audit

Would you like details on our modular PLC panel systems or water treatment plant case studies?

About Us

Sahil Al Khaleej was formed in 2013 the formation of the company was an Addition of Trading co in Multi dimensional Industrial equipment and instruments.

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Call

+971 6 52 37 157

Email

info@sahil-alkhaleej.com

Address

P.O. Box: 150773, Sharjah UAE

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