VFD & Pump Control Panel Solutions

1. Core Capabilities in VFD & Pump Automation

We design and manufacture intelligent motor control solutions for fluid handling systems with specialization in:

  • Custom VFD Control Panels
  • Multi-Pump Sequencing Systems
  • Booster Pump Stations
  • Energy Optimization Packages
  • Hazardous Area Installations
2. Proprietary VFD Panel Technologies

A) Advanced Drive Integration

Feature

Our Implementation

Performance Benefit

Active Front Ends

Harmonic mitigation <3% THD

IEEE 519 compliance

Dynamic Braking

Regenerative energy management

15-25% energy recovery

Bypass Systems

Automatic transfer to DOL

100% uptime assurance

Pump Specific Algorithms

PID with sleep/wake logic

30% energy savings

B) Smart Pump Control Solutions

  • Cascade pressure/flow control
  • Dry-run protection
  • Auto-duty rotation
  • Cloud-connected monitoring
3. Unique Differentiators
  1. Energy Optimized Designs
  • IE4 motor matching
  • Demand-based speed control
  • Power factor correction banks
  1. Robust Field Protection
  • Lightning/surge protection (IEC 61643)
  • Condensation control (anti-heaters)
  • Corrosion-resistant coatings (C5-M)
  1. Intelligent Monitoring
  • Vibration analysis ready
  • Motor current signature analysis
  • Predictive maintenance alerts
4. Panel Manufacturing Standards

Our Quality Assurance Process:

  1. Load Analysis (Pump curve matching)
  2. Harmonic Study (ETAP simulation)
  3. Thermal Management Design (CFD verified)
  4. Type Testing (Short-circuit, temperature rise)
  5. EMC Compliance Testing (EN 61800-3)
  6. Field Validation (Start-up tuning)
5. Technology Partnerships
  • VFDs: Schneider, ABB ACS880, Siemens G120X, Danfoss VLT
  • Soft Starters: Schneider Altistart, Rockwell SMC
  • Protection: SEL relays, Eaton breakers
  • Monitoring: Endress+Hauser, IFM sensors
6. Performance Specifications
  • Voltage Range: 380V – 6.6kV
  • Control Accuracy: ±0.5% of setpoint
  • Efficiency: 98% at full load
  • Protection Rating: Up to IP66/NEMA 4X

Let’s optimize your pumping systems:
[Contact our drive experts] for:
✓ Free energy savings calculation
✓ Existing system audit
✓ Retrofit feasibility study

Would you like details on our water booster station solutions or HVAC pump